an engineering journalShivam Hegadi

Blog

Writeups, build logs, tutorials, and notes on things I've learned. Mostly 3D printing: print settings, materials, troubleshooting, and design decisions.

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Sep 14, 20263D Printing

Exotic Filaments: Wood, Metal, Carbon Fiber — Are They Worth It?

Wood, metal, and carbon fiber blends promise better looks, more heft, and more stiffness. What each one is actually good for, and what it costs you in tuning time and nozzle wear.

Aug 27, 20263D Printing

3D Printing Supports Made Simple: When, Why, and How to Use Them

Supports are the least glamorous part of a print and often the one that decides whether an overhang survives. What they do, when you actually need them, and how to use as few as possible.

Aug 9, 20263D Printing

Print Smart: Stretching Every Spool of Filament Without Sacrificing Quality

Filament adds up faster than most of us expect. A few failed prints and one big prop can eat a spool in a week. Eight settings and habits that stretch every roll without hurting quality.

Jul 22, 20263D Printing

Post-Processing 3D Prints: From Fresh Off the Bed to Showroom Quality

Fresh off the bed, most prints look a little rough: layer lines, support marks, stray strings. A practical finishing workflow, from cleanup and sanding to primer, paint, and smoothing.

Jul 4, 20263D Printing

Layer Height vs. Nozzle Diameter: Finding the Ideal Ratio

Layer height and nozzle diameter decide how your prints look, how long they take, and how strong they end up. Here’s how the two interact, and how to pick a ratio instead of guessing at it.

Jun 16, 20263D Printing

Print Layer Adhesion: How Temperature, Speed, and Cooling Interact

Layer adhesion is what holds a print together, and it comes down to three settings fighting each other: temperature, speed, and cooling. Here’s how to balance them.

May 29, 20263D Printing

How to Optimize Wall Thickness for Strength Without Wasting Filament

More walls usually means more strength, up to a point. How to set wall thickness so parts hold up without wasting filament.

May 11, 20263D Printing

When to Use Brims, Rafts, or Skirts — and What Each Really Does

Brim, raft, or skirt? What each bed adhesion helper actually does, and which one your print needs, which is often none of them.

Apr 23, 20263D Printing

TPU for Beginners: Tips for Successful Flexible Filament Prints

TPU is the filament that bends, and the one that jams most extruders. Shore hardness, setup, and the settings that make it behave.

Apr 5, 20263D Printing

Temperature Towers and Flow Calibration: What They Actually Tell You

Blobs, gaps, and uneven walls usually mean your temperature or flow is off. What a calibration tower and a flow cube actually tell you.

Mar 18, 20263D Printing

How to Reduce Vibrations and Improve Print Stability

Ringing, layer shifts, and wobble are usually mechanical, not slicer problems. Where the vibrations come from and how to calm them down.

Feb 28, 20263D Printing

Advanced Infill Patterns: Which One Should You Use and Why

Gyroid, octet, lightning, cubic subdivision. What each infill pattern is actually good at, and how to pick one instead of leaving the slicer default.

Feb 10, 20263D Printing

Overhangs in 3D Printing: What They Are and How You Can Master Them

Overhangs are where prints fail most visibly. What the 45-degree rule really means, and how cooling, speed, and orientation fix droopy edges.

Jan 23, 20263D Printing

How Aerospace Engineers Use 3D Printing for Lightweight Parts

In aerospace, every gram has to earn its place. How engineers use printed parts to cut weight without cutting strength.

Jan 5, 20263D Printing

Biodegradable Filaments: Are Eco-Friendly Prints the Future?

PLA gets called biodegradable, which is only half true. What the eco-friendly filament options really do once a print is thrown away.

Dec 18, 20253D Printing

Z-Hop, Retraction, and Coasting: Tweaks That Save Your Print

Z-Hop, retraction, and coasting are the settings that clean up stringing, blobs, and scraped surfaces. Safe starting points for each one.

Nov 30, 20253D Printing

Filament Storage Hacks: How to Keep Your Prints Perfect

Wet filament prints badly and looks exactly like a settings problem. How to store spools so your prints stay consistent.

Nov 12, 20253D Printing

How to Design 3D Models That Print Perfectly the First Time

Most failed prints were doomed in CAD, not on the printer. The design habits that make a model printable the first time.

Oct 25, 20253D Printing

PLA, PETG, ABS: Choosing the Right Filament for Your Project

PLA, PETG, and ABS each have a personality. What they’re good at, where they fail, and how to choose between them.

Oct 7, 20253D Printing

3D Printing Houses: The Future of Building Is Already Here

Robotic gantries are printing entire houses in a matter of days. Where the technology actually stands, and where it still stumbles.

Sep 19, 20253D Printing

3D Printer Maintenance Made Simple

Printers aren’t set-and-forget machines. The short maintenance routine I run to keep mine printing reliably instead of mysteriously badly.

Sep 1, 20253D Printing

Why Your First Layer Is So Important

Almost every print failure traces back to the first layer. Bed leveling, Z-offset, and the checks that keep a print stuck to the plate.

Aug 14, 20253D Printing

Selecting the Best Material for Your 3D Printed Product: What You Need to Know

Strength, heat resistance, cost, finish. How to choose a material for a printed product instead of defaulting to PLA again.

Jul 27, 20253D Printing

How 3D Printing is Revolutionizing Manufacturing

3D printing went from a prototyping curiosity to a real production method. How it’s changing the way parts get designed, made, and shipped.

Jul 9, 20253D Printing

Getting to Know Your Slicer: The Heart of Every 3D Print

The slicer decides more about your print than the printer does. A tour of the settings that matter and the ones you can safely ignore.